Magik Blade

icon_contexte Context & Background

  • Extrusion insertion too high (frictional forces between metal & rubber)
  • Higher risk injuries (Health & security)
  • Molding efficiency (Learning curve, associates/ team member rotation)
  • Lubricating agent contamination (when magic lube used)
  • Load/unload extrusion deformation
  • Higher scrap ratio (OEM tolerance-operator awareness at extrusion loading)

icon_objectifs Our Goals

Technical: Optimizing extrusion insertion force. Ease off extrusion positioning inside cavity. Commercial: Molding process cost reduction by improving efficiency & reducing scrap

icon_concept Our Concept

An easily integrated beaded blade to most molds which facilitates the extrusion insertion either manually or automated with a 6 axis robot.

icon_resultat Results & Client Benefits

  • Reduce up to 75% extrusion load/unload force (improved cycle time)
  • Possibility to automate the extrusion insertion in-mold
  • Improve extrusion location precision inside the mold cavity
  • Reduce the risk of injuries
  • Quality improvement by reducing deformation of extrusion when unmolding up to 45%
  • Reduce rework of deformed extrusion

*Results may vary based on tool design type & different material used

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