SelF-IT

icon_contexte Context & Background

  • 95% of the encapsulation is made in TPV.
  • There are only few encapsulation maker on a global market.
  • Glass batches thickness variation adjustment high cycle time.
  • Glasses thickness inconsistency variation result in excessive flash and broken glasses (Low efficiency, downtime, necessary re-work…)
  • Glass suppliers component cost is excessively high due to a very tight spec requirements & tolerances.

icon_objectifs Our Goals

Technical: Design in-mold automated self-adjustment system Commercial: Increase encapsulation process flexibility regarding the glasses thickness variation which results in a lower cost product.

icon_concept Our Concept

Our technological advancement is a automatic self-adjustment system using a hydraulic mechanism. This automatically adjust the mold cavity gap, cycle after cycle, part after part.

icon_resultat Results & Client Benefits

  • Increase glass thickness tolerance up to 25%
  • Process flexibility
  • No Flash due to glass thickness variation (55% reduction)
  • Total cost reduction
  • Reduce cycle time
  • Reduce scrap ratio
  • Internal test results: 0,05 mm to 0,2mm thickness variation = no glass breakage

*Results may vary based on tool design type & different material used

SUBSCRIBE
TO OUR
NEWSLETTER

STAY TUNED TO FOLLOW OUR DEVELOPMENTS AND OUR LATEST NEWS.

SUBSCRIBE NOW

SHOPPING CART
There are no products in the cart!
CONTINUE SHOPPING